Custom Powder Coating

Warning tiles hung and powder coated red

Custom Powder Coating

For Metal Surfaces

TufTile provides premium powder coating services for commercial and industrial applications. Energy-efficient and highly automated, our state-of-the-art technology was designed by leading pioneers in powder coating systems.

Our team of technicians bring more than 25 years expertise in powder coating metal surfaces, pigment formulation, application, and performance testing.

Close-up of drying rack
Blue powder coated parts hanging to dry on hooks
The rim of a tire powder coated red

Protect and preserve the
quality, performance, and
longevity of metal surfaces.

Workers wearing safety equipment prepare warning tiles for powder coating

Capabilities

  • Accommodates small and large format parts up to 60" x 48" x 12"
  • Quickly adjust line speeds to meet production needs
  • Standard and custom matched colors
  • Smooth or textured finish
  • Rapid turnaround with flexible MOQ
Wide-view of the inside of a processing building

Advantages

  • 6-stage wash station with zirconium rinse for superior bonding and corrosion resistance
  • Optional epoxy base coat
  • No solvents or VOCs
  • Start-to-finish in just 2 hours
Samples of color options for powder coating

Benefits

  • Durable high-performance finish protects against color fading
  • Resists chipping, peeling, and most chemicals
  • Withstands harsh environments
  • Color customization in over 100 colors and pigments
  • Environmentally friendly
Parts hanging from hooks being powder coated yellow

Our Process

6 STAGE PREWASH / RINSE / WASH
  • Metal components hanging along a monorail system
    Metal components are hung
    on monorail system for timed
    control of process
  • Metal components being sprayed and washed
    Detergent wash
    removes oil, debris, and
    other contaminants
  • Metal components sprayed with rinse solution
    pH controlled
    and reverse osmosis rinse
    removes residue
  • Metal components in zirconium rinse
    Zirconium rinse prevents
    corrosion and preps surface for
    powder coat bonding

WASTE WATER TREATMENT

Water is recycled, purified, and reused

RINSE DRY OFF OVEN
  • Clean metal components handing to dry in rows
    First drying oven
    removes all moisture
    from wash process
POWDER COATING BOOTH
  • White components hanging in powder coating booth
    High pigment transfer for
    a uniform color build
  • Clean metal components handing to dry in rows
    Quality checks
    conducted before, during,
    and after process
CURE OVEN
  • Metal components curing
    A final cure crosslinks
    metal surface to powder coated
    finish for superior adhesion
Red components hanging to dry

Contact Us

Map of TufTile Headquarters

We are driven by our commitment to produce high-quality products that exceed customer expectations. Contact us today to discuss your powder coating needs.

About Us

Sustainable Solutions Since 2008

Founded in 2008, TufTile® began with a single product marketed under the Tuf-Tite® brand. Today, TufTile has grown to a 200,000 square foot, ISO9001 certified facility located in Lake Zurich, Illinois. Our modern and highly automated manufacturing equipment, in-house powder coating system, on-site warehouse and distribution center allow for any size order that is ready to ship.

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